Metalshop: Difference between revisions

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== Equipment Available ==
= Classes & Workshops =
* Horizontal Bandsaw* - Replacement blade: 64-1/2" X 1/2" X 14/18tpi
* Combination Lathe-Mill* - Enco 109-1000 (K Dries)
* GTAW (TIG) - Miller Multimatic 220 AC/DC* (member D welderHamm)
* Auto-darkening Welding Helmet, several wide view static shade helmets
* Resistance/Spot Welder (thin steel sheet only)* (member D Hamm)
* 12" Sheet Metal Slip Roller* (member D Hamm)
* Rod Slip Roller - for bending/curling metal rods up to 3/8" diameter
* Jewelry Wire Bending Tool - for making loops/coils in thin wire (member D Hamm)
* Bending Brake - for light gauge sheet metal
* Pipe Bender (member I Killy)
* Hydraulic Ram (member D Hamm)
* Throatless Bench Shear - thin sheet metal only (member D Hamm)
* Electric sheet metal shear
* Angle Grinders (as labeled)
* Air Compressor
* [[Spray Gun]] (member D Hamm)
* Assorted Hand Tools (as labeled)
<sup>*</sup>Requires basic usage and safety and/or certification before use.
 
== MetalshopClasses Orientation& ClassWorkshops ==
* basic tour of equipment
* safe power tool operation
* introduction to advanced tools available
 
=== WeldingMetalshop with ElectricityOrientation ===
* basicBasic tour of equipment
A hands-on introduction to gas tungsten arc welding (GTAW), commonly called TIG welding (tungsten + inert gas). It isn’t as scary as it sounds. If you can solder, you can weld and braze. Plus tons of resources to continue learning on your own.
* safeSafe power tool operation
* introductionIntroduction to advanced tools available
 
=== Intro to Electric Welding with TIG (GTAW) ===
This class will include in-person, hands-on practice welding (adhering to COVID-19 social distancing regulations) with live video demonstrations and additional online resources.
Step up your making game by learning to weld! 

 
No previous welding experience needed.
In this class you will learn:
A hands3+ hour, fast-onpaced introduction to gas tungsten arc welding (GTAW), commonly called TIG welding (tungsten + inert gas). It isn’t as scary as it sounds. If you can solder, you can weld and braze. Plus tons of online resources to continue learning on your own.
See [https://www.meetup.com/fat-cat-fab-lab/ Fat Cat Fab Lab Meetup] for next class.
 
=== In this class you will learn: ===
* Fundamental concepts of welding, cutting, and brazing
* Different types of welding processes used in industry
* Basic metallurgy and material properties
* Proper safety attire and safe working practices
* Proper equipment set up &amp; maintenance
* Arc welding carbon steel using the TIG / GTAW process
Please wear long sleevespants and pantsclothing made of natural fibers or leather, with boots or closed-toe leather shoes. AlsoA recommendedlong-sleeved isshirts and a cap, bandana, or hair covering is also recommended. FCFL willcan provide welding jackets, helmets, welding gloves, safetyand glasses,other face shields, and earsafety protectionequipment whenas needed.
 
Fat Cat Fab Lab members receive a free second refresher class and certification test scheduled the following week or by appointment.
In this class you will practice:
 
All students will be required to attend a safety orientation and sign a checklist signifying that they have received and understand the safety requirements before participating in welding activities.
* Arc welding carbon steel using the GTAW process
* Spot welding thin sheet metal using resistance welding
* Proper equipment set up &amp; maintenance
* Welding safety: prevention &amp; emergency handling
 
A four-minute video on the basics of TIG welding:
Equipment used:
https://youtu.be/uO5pVLOAmD4?si=zrwvDNjlde6NGmjX
 
=== Resources ===
* Miller Multimatic 220 AC/DC welder
* [[Welding Checklist]]
* Miller Model 11 Lectro Spot welder
* [[Safety and Usage Agreement]]
* Autodarkening helmets
* Argon gas refill supplier:
** [https://www.libertygases.com Liberty Gas]
** 718-596-0060
** Customer Name: Fat Cat Fab Lab, Customer #: 52343
** 2 x 125CF Argon Cylinders
 
== Metalshop Usage and Maintenance Log ==
Please wear long sleeves and pants made of natural fibers or leather, with boots or closed-toe leather shoes. Also recommended is a cap, bandana, or hair covering. FCFL will provide welding helmets, welding gloves, safety glasses, face shields, and ear protection when needed.
 
Please log your time on the machine and argon gas usage. Additional sheets:
All students will be required to attend a safety orientation and sign a checklist signifying that they have received and understand the safety requirements before participating in welding activities.
[[File:Metalshop_Usage_Maintenance_Log_20231110.pdf|thumb|center|175px|Metalshop Maintenance Log Sheet]]
 
[[Category:Lab Areas]]
=== Resources ===
* [[Welding Checklist]]
* [[Safety and Usage Agreement]]