CNC Router: Difference between revisions
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You must fully power cycle the CNC and reset the switch (twist) to use the CNC |
You must fully power cycle the CNC and reset the switch (twist) to use the CNC |
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== Camaster Control Software == |
== Camaster Control Software == |
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=== Keyboard Controls === |
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Z = page up/ page down, |
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X,Y: arrow keys (labeled on keyboard) |
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== Zeroing Procedure == |
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Click “Initialize”. This will home the Z, and X-Y axes. Be sure the bed is clear of obstruction before initializing. |
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Insert tool #1. |
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Remove dust collector boot from spindle. |
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Click “Measure tool” (at corner). |
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Connect touch plate and Click “Touch Top”. |
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Click “Laser on” (it’s not perfect rn, needs alignment). |
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Click “Laser X0 Y0”. |
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Load (.tap) file (Vcarve outputs .tap files). Make sure CAM done in INCHES! |
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Turn on dust collector. |
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Set spindle RPM to 0 and attach dust collector boot. |
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Set spindle RPM to CAM settings. |
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Press “Enter” key to start cutting. |
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== Creating The Cut Files == |
== Creating The Cut Files == |
Revision as of 19:39, 5 February 2022
Our woodshop is home to a CAMaster Stinger I CNC router that is able to cut wood, plastics, and certain metals.
Certification
The CNC Basic Use & Safey class is a required certification to use this machine.
CAMaster Stinger I CNC Router
![CAMaster Stinger I CNC router, computer, and compressor](http://static.miraheze.org/fatcatfablabwiki/thumb/f/fe/CAMaster_Stinger_I_CNC_Router.jpg/300px-CAMaster_Stinger_I_CNC_Router.jpg)
Work Dimensions | Width, X | 635 mm (25 in) |
---|---|---|
Length, Y | 914.4 mm (36 in) | |
Height, Z | 127 mm (5 in) | |
Spindle Power | 1.7kW (2.28 HP) | |
Max RPM | 18,000 | |
Collet Type | ER25 | |
Max Rapid Speed | 15240 mm/min (600 in/min) | |
Max Cut Speed | 8890 mm/min (350 in/min) | |
Repeatability | ±0.0254 mm (±0.001 in) |
Reference Material
CAMaster WinCNC Machine Controller Software
FCFL References
Getting Started
The CNC is one of our more dangerous pieces of equipment. It can be a VERY energetic machine and cause flying metal if improperly configured possibly causing harm to the machine and humans nearby.
Do not use the CNC if you "think" you know how to use it. You need to know how to use it. Any other certified member should be willing to help out if any questions arise.
Safety
Standard Disclaimers:
- Don't be inebriated
- No loose items
- Standard safety gear (safety glasses)
- Tie back hair
- Don't be stupid
You should sign up for a reservation on CiviCRM before using the tool
Before Operating the CNC
![CAMaster Stinger I's power switch, E-Stop, and touch probe jack (lower right)](http://static.miraheze.org/fatcatfablabwiki/thumb/a/a9/Stinger_I_-_Power_switch%2C_E-stop%2C_probe.jpg/300px-Stinger_I_-_Power_switch%2C_E-stop%2C_probe.jpg)
Before doing anything, know exactly where the Emergency Stop button is. It is the large red button on the front left side of the machine.
If you press it, you can confirm it worked by reading the code on the spindle rpm controller on the bottom right of the front of the machine which should be displaying 'ER'
You must fully power cycle the CNC and reset the switch (twist) to use the CNC
Camaster Control Software
Keyboard Controls
Z = page up/ page down, X,Y: arrow keys (labeled on keyboard)
Zeroing Procedure
Click “Initialize”. This will home the Z, and X-Y axes. Be sure the bed is clear of obstruction before initializing. Insert tool #1. Remove dust collector boot from spindle. Click “Measure tool” (at corner). Connect touch plate and Click “Touch Top”. Click “Laser on” (it’s not perfect rn, needs alignment). Click “Laser X0 Y0”. Load (.tap) file (Vcarve outputs .tap files). Make sure CAM done in INCHES! Turn on dust collector. Set spindle RPM to 0 and attach dust collector boot. Set spindle RPM to CAM settings. Press “Enter” key to start cutting.
Creating The Cut Files
CAM jobs must use inches.
Using VCarve Pro
We have a Vcarve Pro Makerspace license and you can use it to prepare VCarve files on your computer.
Post-processing
Preparing the Cut
Pre-Check
![Air compressor toggle switch (red)](http://static.miraheze.org/fatcatfablabwiki/thumb/6/68/Air_Compressor_Switch.jpg/300px-Air_Compressor_Switch.jpg)
Inspect the machine and bed for any debris, especially the ball screw
Turn on the air compressor (push red toggle switch backward).
Attach Dust Boot (The ovalish brush thing)
Turn on the Vacuum
Warm Up Procedure
![Spindle speed control (on front right of Stinger I)](http://static.miraheze.org/fatcatfablabwiki/thumb/b/bf/Stinger_I_-_Spindle_Speed_Control.jpg/300px-Stinger_I_-_Spindle_Speed_Control.jpg)
Note: Spindle RPM DRO in thousands of RPM
1. Remove collet from spindle and set aside.
2. Warm up spindle bearing using the speed control dial on front right of CNC router. This is required for the longevity of the spindle bearings.
- Step 1: 5k RPM for 5 mins
- Step 2: 10k RPM for 5 mins
- Step 3: 18k RPM for 5 mins
Calibration
In CAMaster:
Securing the Piece
Spoilboard has 1/4”-20 threaded sockets for clamping and otherwise securing your piece.
You can either use clamps, or preferably screw the piece down. Either directly, or using waste parts to secure it on the edges.
The Cut
![Dust collector and power switch (on right side)](http://static.miraheze.org/fatcatfablabwiki/thumb/6/67/Dust_collector.jpg/300px-Dust_collector.jpg)
Spindle speeds typically 7k-18k rpm. Typical feedrate ~200ipm.
Calculate feedrate with this formula: Feedrate = (Chipload) x (Cutter Diameter) x (Number of Flutes) x (Spindle Speed)
Better to begin at lowest end of recommended feedrate and increase feed up to:
- the finish deteriorates because of vibration of the cutting tool
- tight radii causes the machine to adjust to a slower speed
- the part moves
Upcut vs Downcut vs Compression Bits: To be written...
Make sure Turn on dust collector before cutting.
Maintenance
Greasing Parts
Replacing the Spoilboard
Troubleshooting
Spindle wont start
Hit reset button on spindle controller console. Check that speed control knob is fully clockwise
WinCNC Wont Start
Restart PC. Pray to whatever deity(ies) you may believe in